01
Polyurethane Screens
Up to 10 times the service life of steel screens, non-clogging apertures and panel changes that take minutes.
11product types
Your Rubber & Polyurethane Solution Partner
Every stop on your screening line is time stolen from production
Our polyurethane screens last up to 10 times longer than steel, never clog and are replaced in minutes. Since 2012 we have raised the efficiency of more than a thousand plants.
- ISO 9001
- ISO 14001
- CE
- years of manufacturing
- 14
- partner plants
- 1000+
- times longer service life
- 10×
- continents served
- 4
Product Families
A solution for every wear point in your plant
From the screen deck to the hydrocyclone, from the belt scraper to the mill liner, we manufacture every wear-exposed component in house.
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Polyurethane Products
Wear plates, sheet linings, spiral classifier shoes, couplings, spray coating and mould springs.
3product types
03
Polyurethane Mixers
Polyurethane blades, scrapers and protective plates for concrete plants: 3-4 times the life of steel.
Made to size
04
Hydrocyclones and Multicyclones
HS 250, 350, 450, 500 and 660 bodies; polyurethane lined, maintenance-free classification.
6product types
05
Hydrocyclone Fittings
Polyurethane lined pipes, elbows and reducers: 2"-8" diameter, 10-15 mm wall thickness.
Made to size
06
Impact Bars
Impact bars with a UHMW top surface and shock-absorbing rubber layer that protect the belt at transfer points.
Made to size
07
Belt Scrapers
Primary and secondary polyurethane scrapers: up to 98% cleaning that extends belt life.
2product types
08
Snow Plough Blades
Perforated or plain, chamfered or square polyurethane blades for airport and highway vehicles.
Made to size
Why Elkapol?
We do not sell parts, we sell plant efficiency
Our specialists inspect your plant on site and recommend the right hardness for your material and operating conditions.
- Every product is tested under demanding operating conditions before release. Our production holds ISO 9001:2015 and ISO 14001:2015 certificates.
- Our expert team inspects the plant on site and defines the most suitable product together with you.
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01
Up to 10× longer life
Polyurethane screens run up to ten times longer than steel and perforated sheet panels, cutting downtime and labour cost.
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Apertures that never clog
Downward conical apertures and a flexible surface prevent blinding and pegging even in material with a high clay content.
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Our own mould shop
We design and cut our own moulds on CNC, wire EDM and lathes. A non-standard size is never a problem.
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Partnership on site
After a plant survey we define the right hardness and aperture together, based on material, tonnage and moisture.
Highlights
Our most requested products
01.01
Polyurethane Tensioned Screens
The classic tensioned panel, bolted to the side-wall tensioning plates and reinforced with filled strips over the support bars.
Technical table · 1201.03Registered design
Modular Flex Screens
A registered flex design that acts like a grater on high-clay material and fits the pin screen system.
01.02
Pin Modular Screens
A modular system of wick, side wall and panels that needs no metal assembly hardware.
01.04
Flex Tensioned Screens
Self-cleaning independent wires: up to 50% more production capacity.
Technical table · 3404.03
HS 350 Hydrocyclone
Ø350 mm body, Ø108 mm vortex finder, Ø480 mm flange: medium-capacity classification.
07.01
Primary Scrapers
A spring-tensioned polyurethane blade doing the coarse cleaning right behind the head pulley.
01.06
Modular Dewatering Screens
Removes water from washed sand: stock and time savings without waiting for drying.
01.09
Trommel Screens
Size classification with or without washing thanks to the rotating drum structure.
Fields of Activity
On site in thirteen industries
From mining to cement, from recycling to the defence industry, we work wherever wear occurs.
- 01Mining industry
- 02Cement industry
- 03Construction industry
- 04Recycling industry
- 05Defence industry
- 06Maritime industry
- 07Aviation industry
- 08Automotive industry
- 09Machinery industry
- 10Chemical industry
- 11Iron and steel industry
- 12Energy industry
- 13Load transport vehicle products
- All sectors and application examples
E-catalogue · PDF
Download our 190-page product catalogue
All product families, technical tables, aperture ranges and hydrocyclone dimensions in one file. Turkish, English and Russian.
- Tensioned screen aperture ranges and the flex screen properties table
- Dimensional drawings of the HS 250, 350, 450, 500 and 660 hydrocyclones
- Conveyor roller dimension and code tables
PDF · approx. 20 MB · Turkish, English and Russian
Quote · technical support
Let us choose the right screen for your plant together
Share your material, tonnage and existing machine dimensions and we will come back within 24 hours with a quotation and a technical recommendation.